I’m rockin’ and rollin’ baby! Monday I passed the huge, monumental Frame and Rough inspection. The inspector looks at how the whole house was framed, Simpson hardware installations, shear panel nailing and then electrical, plumbing, hvac duct work, ventilation and fire sprinklers. There are so many little things that he looks for, that its easy to fail but I’ve been through this so many times we’ve got it dialed now. He was very impressed with the quality of my work and how fast we built the house, we just passed the 2-month mark from when we got our permit stamps and poured the foundation. I had the insulation company ready to come in Tuesday morning so we didn’t lose any time.
I use Tracy at OJ Insulation out of Escondido, I would pay the same money just buying the insulation at Home Depot for what it costs to have them do it. Since I went 2×6 on my exterior walls I was able to upgrade the standard R 13 wall insulation to twice-as-thick R 19, this is going to be a huge energy saver. The guys hung all exterior walls, between floors, attic, HVAC closet and bathrooms for noise reduction, in a day so I could call in the insulation inspection. The insulation job ran about $1500 bucks for materials and labor. Here in San Diego the inspector wants to verify the insulation before you can hang drywall, we passed this second inspection on Wednesday this week and I had the drywall hangers ready to come in on Thursday.
I’m using the same drywall crew that did my big historic project last summer The Painted Lady. There are less expensive guys I know that were chomping at the bit to do it, but this crew specializes in smooth hand troweled texture and I want the best for this house. They do all the custom spec houses and million-dollar Coronado remodels. I didn’t want the skip trowel or birdseye finish that most guys do, it costs more to go smooth because you are basically doing 2 coats of mud on the whole house and using lights at night to make sure everything is flat. The drywall hangers are old guys, one guy is 62 and another is 71 years old. I didn’t have to ask how long they’ve been hanging drywall but the texture guys wont use anybody else because the better its hung, the easier it is to get perfect smooth walls. The extra time we spent “straight edging” the walls is paying off. We took an 8-foot level and went around the whole house planing down high wall studs and shimming low ones to prep for the drywall.
The next inspection I have next week is for drywall screw spacing before we can tape and float. At the same time the inspector will sign off on the exterior moisture barrier so we can start installing the Hardi Siding on the house. I used the best product out there, Tyvek Home Wrap. My siding delivery comes on Monday so we’ll be off to the races on the exterior siding while the drywall guys continue inside. This project is running like a machine, its all production work and as long as you have the materials ordered and ready, pass inspections in a timely manner and have sub-contractors lined up, its like running a factory, I should know from my old days from the snowboard factory. Thanks for following!
It seems most sub-contractors are having a busy summer. Building is definitely picking up by talking to everyone in the industry. Because of this, my regular electrician couldn’t get to my project right away so I brought in a new crew. These guys are new construction, not messin’ around, real-deal electricians. 5 guys showed up on Saturday and by Sunday at 4pm the whole house was 90% done including 200 amp service, riser, all 24 branch circuits, home runs, under cabinet lighting, multiple 3-way switching and 24 can lights. I went with LED recessed lighting for energy savings, having just used it on a customers kitchen remodel I was surprised that the light quality is far superior to the florescent cans we were using last year to conform to Title 24 requirements. For only 9 watts of power usage you get 65 watts of clean lighting, a huge savings on your electric bill. Just another green feature on this project.
We took the drywall delivery this week, too. I like to get it in the house and stacked in all the rooms ready to go before we close everything up outside. It would have been impossible to carry the 12′ sheets upstairs later so this is essentially planning ahead. I measured 160 12′ 1/2″ sheets of drywall for the house and 5/8″ for the garage and under the stairwell per City Code. Material cost was $2021.00 not including tape, mud and corner bead.
For more energy savings we always foam the doors and windows before drywall. Some guys still wont do this because they think it will warp the window frames, but its the only way to get a complete seal after the new construction windows go in. We learned this in the hot Texas climate. After it dries you just remove the excess that comes out and then you have a great energy seal. Per Building Code you also have to use the Fire Block foam on all the holes you drilled through the top plate for mechanicals. The inspector will look for this at my insulation inspection.
After the electrician was done I brought in my last and final mechanical sub-contractor, the Fire Sprinkler guy. Fire sprinklers on all San Diego residential new construction, and some addition/remodels in fact, has been mandatory since 2007 after we had the big Cedar and Witch Fires.
The supply lines come from a panel location near your water service. To handle the increased volume, water supply size is stepped up to 1 1/4″ to the house and 1″ at the cut off. The fire sprinkler lines are 1″ CVPC that is orange in color, its ran throughout the entire house keeping heads around 8 feet apart and away from A/C registers and lighting, and the calculations call for a certain number of sprinkler heads per room size. Per his City permitted design, my sub-contractor has 4 heads in the great room, 1 in each bedroom and bathroom, and even 1 in the walk-in closet, water heater closet and HVAC closet. The master bedroom got 2 heads. The fire sprinkler heads will not be visible in the living areas and look like flush mounted white discs after trim out.
The fire sprinklers in the garage go by different calculations and are a bit different, visible sprinkler heads will be in place after drywall. The requirement is 1 head for every 150 s.f. of garage space.
This is the fire sprinkler riser that is located in a panel accessible from the outside of my house near the water service. It also feeds the bell box which gets mounted high on the house in an area where bedrooms can hear it easily. Once the system is pressurized with water the Fire Marshall will come inspect it and give me a card, which in turn I will give to the City Inspector at the Frame and Rough inspection this week. The cost for this complete fire sprinkler system installed, with design and permits was $2,200.00. I’m ready for this big monumental inspection this week, its all going to be downhill after we get to start insulating and hanging drywall, stay tuned!
Here’s a Sneak Peek of the new build we are doing in South Park. Rough framing is now complete, roof on, Milgard aluminum windows in, plumbing done, HVAC almost complete, next up is electrical and fire sprinklers then I can call for the big “rough-in” City inspection.
Week 3 got us pretty close to being done with the rough framing on the Modern Bungalow. We have a lot of features and angles with this house, its not just a big box so its taking a little longer than originally planned but well worth it. You can see we got the trusses up and the roof is almost completely sheeted. I left the rafter tails open with no facia board to replicate the craftsman bungalow style. The barge rafter also has a nice detail to add some interest.
The trusses were a breeze and went up really fast, but things slowed down we moved to the conventional “stick” framing of the roof line for the master suite above the garage. There are 3 more big parallam beams up there that allow us some really fun and unique ceiling angles, I’ll save that one to show you in the walk through video.
Under the eaves I used 2×6 tongue and groove on the 18″ rafter tails. It’s a great detail that many guys skip because it adds extra cost but its the right way to do open rafter tails and really also mimics the craftsman style. There are going to be several prominent Modern elements also to the home design, so I thought it was important to have as many period details alongside them to balance the blend.
For the roof sheathing I used OSB with a Tech Shield radiant barrier on the under side. It cost about 2 bucks more per sheet but it will be another huge energy saving feature of the home and save money on electric bills. Keeping your attic cool, and well ventilated is key to saving energy as we learned while building in Texas. This product blocks 97% of the radiant heat from entering through your roof sheathing. Adding this radiant barrier will reduce attic temperatures by 30 degrees and result in a 17% savings in cooling costs. Before putting the roof on I have to get the nail spacing inspected by the City. You have to have a big ladder available but I don’t see this guy climbing up there its so high, it’ll be fun to see what he does.
My plumber got a great start too working alongside the framers, all the ABS waste lines and black iron pipe gas lines are done. Everything inside is real close and we even got the stairs finished. The electrician and HVAC sub contractors can also start once all rough framing is totally done. There’s a cool new construction project in Encinitas called The Leucadia Collection I want to check out, similar idea to what I’m doing. We might drive by this weekend and see if they’ve started framing or have a model home up.